|
The Beginning of a New Era
Thanks to NIR technology from adphos, it is now possible not only to shorten
coil coating processes considerably, but also to make them more compact
and energy-efficient. This opens up prospects of technological advantages that
were previously only ever dreamed of.
Energy-efficient
NIR-CoilDry from adphos is an extremely compact system for drying different substrates such as steel, aluminum, tin plate, stainless steel and bronze. And after a minimal amount of installation work, you can immediately achieve faster production workflow (reduction of drying time to less than 1/2 s) Reduced web temperatures Extremely good controllability for different web widths (especially 500 –2500 mm) different thicknesses (especially 0.05 –2.5 mm) High energy efficiency Maximum reliability Outstanding reproducibility
While conventional drying takes 5 – 10 seconds at a temperature of
70 – 90 °C in the drying oven, NIR CoilDry dries in just 0.1 – 0.3 seconds,
and at temperatures of just 40 – 60 °C.
A wide range - NIR dries all coil coating materials
Maximum flexibility
When changing the substrate thickness, changes in temperature and slowdowns in production are a thing of the past with NIR-CoilDry—thereby ensuring consistent quality from start to finish. Because the drying process with NIR-CoilDry means that the temperature of the web as it leaves the dryer is between just 40 and 60 °C, the cooling time is cut dramatically. With NIR-CoilDry, you can optimize your drying processes for Drying of rinse water Anti-fingerprint Drying anti-stick coatings Lubrication systems and Dry Lube Drying chem coatings Water priming and many other applications
Areas of application for NIR-CoilDry
| Substrates, e. g. |
Semi-finished goods |
- Aluminum
- Tin plate
- Stainless steel
|
- Coils
- Panels
- Fabrics and textiles
- Wires
- Pipes and tubes
|
As a general rule, all coil coating materials can be dried with NIR-CoilDry from adphos.
We would be delighted to provide more information on individual coatings on request.
Quick setup - NIR-CoilDry can be combined instantly
Plug & Produce
The speed with which NIR-CoilDry can be installed and its tremendous compatibility with other systems are real indicators of just how sophisticated the NIR-CoilDry concept is. All existing systems, be they vertical or horizontal, air- or water-cooled, can be upgraded and made ready for use in just one maintenance session thanks to ‘Plug & Produce’. Thanks to its exceptionally compact design, NIR-CoilDry is generally installed as a horizontal version of length less than 2 m and a maximum length of 2 – 8 m if cooling is actually required. This is virtually impossible with conventional systems due to space restrictions. The sheeting transfer process requires no support structure, fewer or no deflection rollers and no technology for tightening up webs that are too loose and sagging.
The amount of space saved by NIR-CoilDry is staggering. While NIR-CoilDry supports the same or less width, it does not require the cumbersome support structure and countless deflection rollers used for the often 20 to 40 meter-long transport route through conventional dryers. Because drying takes place faster despite lower temperatures, cooling is in most cases obsolete.
Maximum efficiency - NIR-CoilDry creates market advantages
Tried-and-tested technology
Ideal maintenance and service conditions, coupled with sophisticated process simulation options ensure maximum process reliability with NIR-CoilDry. The system’s far greater efficiency outclasses previous systems by miles. It offers a fast return on all investments, made possible in part by a considerable reduction in operating costs. The system is ready for operation instantly, without any need for preheating or standby mode. The web width can be precision-controlled, thus ensuring less energy consumption. All in all, NIR-CoilDry offers the best means of achieving outstanding market advantages and a competitive edge in the shortest possible time..
NIR-CoilDry offers design savings compared to conventional drying systems
|
